What Does it Mean When a Product Has a Design Defect?

When people are injured as a result of a defective product, they have the right to pursue compensation for the harm they have suffered. While there are many types of product defects, the ones with the greatest potential for widespread harm are known as design defects. What does it mean for a product to have a design defect, and how does that affect the average consumer?

Explaining Design Defects

In simple terms, a design defect is something inherent to how a product was designed that makes it potentially harmful, even when used as intended. Unlike manufacturing defects, which are unique to individual units, a design defect will affect an entire product line. This means that a design defect that hurts even a single person has a risk of hurting anyone else who uses the product, potentially making a product recall necessary.

Types of Design Defects

There are numerous ways a product could have a design defect. Some common examples include:

  • Toys manufactured with small parts that children can swallow or choke on.
  • Products manufactured with lead paint or other toxic materials.
  • Medications with unknown or undisclosed toxic side effects.
  • Power tools with faulty or ineffective safety mechanisms.
  • Vehicles that will not start, or which stall while in use.
  • Airbags that do not deploy on impact.
  • Chairs or stools that collapse under the weight of a regular person.
  • Ladders that tilt or collapse, even when appropriately supported.

What Design Defects Can Do to People

When someone uses a product with a design defect, there is a risk they will injure themselves or the people around them. A driver operating a car with defective brakes, for example, may not be able to stop in time to avoid accidents with pedestrians or other vehicles on the road. A toy with lead paint can sicken and permanently harm children that ingest the paint. A medication with toxic side effects can worsen a person’s medical condition, or even kill them outright.

What You Should Do if You Discover a Design Defect

If you are using a product and suspect it may have a design defect, check to see if there has been a recall issued for the product, which you can see on the CPSC’s website. If you, or someone you know, has been injured by a defective product, you should immediately seek medical attention for your injury. You should also speak to a personal injury lawyer with experience handling product liability matters, who can help you with your case.

Fox Law Firm, PLLC is a New York personal injury law practice serving clients throughout Nassau and Suffolk counties. With over three decades of law practice experience, they attorneys at Fox Law Firm have helped clients in personal injury cases obtain the compensation they deserve. For more information or to ask for a consultation, call our Riverhead office at 631-779-3400 or visit our contact page.

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I can't thank my attorney enough for the incredible job he did with my car accident injury case. From start to finish, he kept me informed with regular updates, making the entire process feel smooth and stress-free. His professionalism was matched by his friendly and approachable demeanor, which made a difficult time much easier to navigate. He truly went above and beyond, and I wouldn’t hesitate to recommend him to anyone in need of legal help. If you're looking for someone who genuinely cares and delivers results, Daniel Fox is the one!
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I was extremely pleased with Kevin's work representing me after an injury. He was diligent, thorough and always prepared. He answered all my questions, laid out all the options and let me choose the course. Unlike some lawyers who seek to settle at the first opportunity, Kevin had my case ready to go to trial. This led to a very satisfactory outcome. He's a real pro.
I used to drive a Vespa. On June 3, 2025, I was cut off by a driver and suffered a broken wrist that required surgery and a broken leg. Dan was not only a sympathetic advocate, he resolved my claims very quickly. He was the ultimate professional, was true to his word, responded to all my questions in timely a fashion, and resolved my claim faster than I could have imagined. Additionally, he has promised to be there for me in the future if unforeseen issues and questions arise. Dan really cares about his clients. I highly recommend Dan Fox to be your attorney.
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Great work from Dan .
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Kevin Fox and his firm were the most professional and compassionate people to work with on my personal injury case. Highly thoughtful and extremely ahead of the process. I would recommend them to anyone who wants first class legal representation by the best in the business.
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Dan fox has been a pleasure to work with in every part of the process. I was hit by a drunk driver and within 2 months got me my first part of the settlement, and just wrapped up my case. By far one of the most honest and transparent lawyers to work with. Appreciate it all Dan!
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